Here s a good rule of thumb for most materials.
How to bend aluminium sheet at home.
Flip the sheet over and repeat.
The two m10 bolts in the top are to clamp the sheet between the backstop and the base.
Put on a pair of work gloves.
Then place the clamp bar back down on top of the aluminum crosswise.
With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
Roll the wooden board firmly over to create a bend in the aluminum flashing.
See how the face of the backstop slopes backward slightly.
Simple sheet metal bender using a hand roller clamps and plywood.
Cut the section of metal out or otherwise prepare the metal to be bent by removing any burrs or sharp edges.
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You will use the protractor to gauge the brake as you bend the metal little by little.
Also know that for the best results and fewer cracks on the outside of the bend the bend line should go across or diagonal to the material grain when and where possible.
Now that you know your bend allowance take your protractor and draw a clear line with your marker across the point at which you will bend your sheet metal.
The inside bend radius should be equal to the thickness of the material that you re forming.
Determine the angle at which you want to brake the metal and mark it on the protractor.
Grasp the edge of the wooden board with both hands bending down if the board is on the ground.
The backstops bolt holes have a slot cut in them to allow the backstop to be slid back to allow for the thickness of the material to be bend.
Then use your bend allowance to draw your second bend line the intervening distance between your bend lines bend radius.
Time to bend or nearly.
If you re bending 0 020 thick material use a 0 020 radius.
In other words if you re bending 1 8 sheet use a tool with a 1 8 radius to form the inside of the bend.
This weakens the aluminium and creates a fracture line.
General advice on aluminum.
Insert your aluminum sheet into the brake beneath the removable clamp bar.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.