How To Bend Aluminium Awning Rail

The traditional style of awning track has very little give since it was not designed to bend.

How to bend aluminium awning rail.

If you want to bend the track away from the flange slits are fine. I had to bend a long piece of aluminium extrusion to fix the awning rail on my old caravan. Step 2 lay the aluminum object on a flat solid surface like a concrete floor. You probly won t need to.

Using a hacksaw carefully saw slits in the flange of the awning track. And this is important to know before you start on your project. If you want to bend the track away from the flange slits are fine. Bending aluminum tubing what you need to know before you begin the first thing that you need to be aware of if you re bending aluminum tubing is that it is commonly available in two different grades 6061 t6 and 6063 t5.

The traditional style of awning track has very little give since it was not designed to bend. Depending on the thickness of the aluminum you might not be able to bend it at all. After a good read around i annealed it using a blowtorch and managed it ok. It fits snugly and by screwing one end of the rail down to a flat board it can be slowly teased into shape.

Bend the aluminum object as straight as you can with your hands. You can secure it around a gradual curve by cutting slits in the flange. Just draw the shape you require onto cardboard and bend slowly to match template.